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Cable Twisting Services

We don’t just supply automotive and electronic cables, we deliver cable twisting services to meet the exact needs of engineers and OEMs across the UK.

Whether you need a simple twisted wire pair for low voltage electronics, a twisted pair wire for reliable signal transmission or a shielded twisted pair cable for advanced automotive or industrial systems we have custom solutions built to your exact requirements. We offer cables with stranded conductors for added flexibility and durability for demanding environments and complex installations.

With our cable twisting service you get precision crafted cables that perform and are reliable from day one.

Custom Cable Twisting Solutions to Your Needs

Custom Cable Twisting Solutions to Your Needs

We partner with trusted specialists to deliver precision cable twisting services to your exact requirements. Whether you need:

  • Custom twisted wire pairs with specific twist rates and lengths.
  • Shielded or unshielded twisted pair copper cables.
  • Bulk twisted wiring for large scale manufacturing.
  • Short runs for prototyping or small projects.

Our flexible service means you get high quality cables ready to go in your application.

Why Choose Cable House for Your Cable Twisting Requirements?

Why Choose Cable House for Your Cable Twisting Requirements?

With over 40 years as a trusted cable supplier to the UK automotive and electronics sectors Cable House offers:

  • Knowledge: Deep industry expertise and experience.
  • Quality: Strict adherence to standards for reliable performance.
  • Flexibility: Orders of any size and custom specifications with fast turnaround.
  • Support: Technical advice and customer service to help your project.

Get in Touch for Cable Twisting Services

If you need cable twisting services Cable House is your go to partner. We understand the challenges faced by OEMs, manufacturers and engineers and deliver cables ready to use.

Contact us today to request a quote, download our catalogue or browse our products online.

What is a Twisted Pair Cable?

A twisted pair cable is two insulated conductors twisted together. This design reduces electromagnetic interference and crosstalk and is used in automotive, electronic and communication applications. The twisting balances the magnetic fields generated by current flow and cancels out noise and improves noise immunity.

One conductor carries the signal and the other is a ground reference or return path with signals often transmitted in opposite directions for further noise reduction. Compared to untwisted wires or parallel conductors twisted pairs are much better at protecting against signal degradation.

Invented by Alexander Graham Bell twisted pair cables are the cornerstone of modern communication technology. They are used in car wiring harnesses, communication systems and sensitive electronics where clear reliable signals are critical. Our cables can have multiple individually twisted pairs each twisted at a specific rate to minimize interference from adjacent cables.

Common types are:

  • Twisted pair copper wire: Unshielded wires twisted together for standard applications.

Shielded twisted pair cable: Twisted pairs wrapped in shielding materials for extra protection against interference.

Twisted Pair Cable Construction

Twisted Pair Cable Construction

The construction of twisted pair cables is engineered to maximise performance by reducing electromagnetic interference and maintaining signal integrity. Each cable has two insulated copper wires twisted together in a precise helical pattern with a specific twist rate per unit length. This means external noise affects both wires equally so the receiver can cancel out unwanted signals and reduce crosstalk between adjacent cables.

Quality materials are key. High grade insulated copper wires ensure reliable transmission and durable jackets protect against physical damage and environmental interference. Some cables have individual pair shielding or combined foil and braided layers for extra noise protection.

Whether you choose unshielded or shielded twisted pair cables the precise twisting, quality materials and shielding options ensure reliable data and signal transmission over short to medium distances with excellent noise rejection and flexibility.

Why are Twisted Pair Cables Twisted?

The twisting of cables is a deliberate engineering solution to balance electromagnetic fields generated by current flow. Each conductor generates a magnetic field; twisting the wires causes external interference to convert into a common mode signal which the receiver can filter out. The tighter and more consistent the twists the better the cable performs in noise rejection.

Benefits of Twisted Pair Cables

Choosing twisted pair cables offers many benefits:

  • Better noise reduction: Twisting wires reduces electromagnetic interference.
  • Clearer signals: Ideal for data, control and communication systems.
  • Cost effective: Twisted pair copper cables are cheap to produce due to minimal materials making them an economical choice for many applications.
  • Flexible and easy to install: Twisted pair cables bend easily around complex routes without compromising signal quality.

For applications that require even more protection shielded twisted pair cables add an extra layer of shielding to maximise signal integrity in harsh environments.

Compared to coaxial cables, twisted pair cables like UTP are lighter, more flexible and easier to install, though coaxial cables offer higher bandwidth and better noise immunity for long distance or high frequency transmissions. Twisted pair cables are typically used for shorter distances and where installation flexibility and cost is key.

Twisted pair cables especially UTP are widely used in Ethernet and local area networks supporting standards like Fast Ethernet making them the go to choice for connecting computers and devices within LANs.

Why Choose Shielded Twisted Pair Cable?

Why Choose Shielded Twisted Pair Cable?

A shielded twisted pair cable has metallic shielding (foil, braided or both) around the twisted pairs. This shielding blocks external electromagnetic interference making STP cables the preferred choice in environments with heavy machinery, motors or high frequency signals. Proper termination of shielding during installation is crucial to maintain maximum effectiveness.

Applications of Twisted Pair Copper Cables

Our twisted pair copper cables serve many industries and applications including:

  • Automotive wiring harnesses: Reliable connections for electronic control units, sensors and communication systems.
  • Marine and defence sectors: Shielded twisted pair cables for reliable performance in harsh conditions.
  • Electronics manufacturing: Circuits that require clear noise free signal transmission.
  • Industrial equipment: Control systems, data transfer and signal cabling.

Twisted pair cables integrate seamlessly into wire harnesses and enclosures making them practical for many applications.

While twisted pair cables are used for data and signal transmission over short to medium distances fibre optic cables are often used for long distance or high frequency applications due to their superior signal integrity.

Get in Touch for Cable Twisting Services

If you need cable twisting services Cable House is your go to partner. We understand the challenges faced by OEMs, manufacturers and engineers and deliver cables ready to use.

Contact us today to request a quote, download our catalogue or browse our products online.

FAQ

What is twisted pair cabling?

A wiring system where two conductors are twisted together to improve signal transmission and reduce interference. The most common type is unshielded twisted pair (UTP), widely used in networking and telephony for its cost effectiveness and ease of installation.

What are the benefits of twisted pair cables?

They offer better noise rejection, clearer signals and cost effective performance compared to single conductor cables.

How many wires are in a twisted pair cable?

A basic twisted pair has two insulated copper wires twisted together. Complex cables may bundle multiple twisted pairs.

What connectors are used with twisted pair cables?

Connectors vary by application; networking cables use RJ45 connectors, automotive and electronic cables may use custom or special connectors.